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Structure

Mounting and structural components

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Structure

Solar Mounting Structures: The Engineered Foundation of Your System

A solar system is only as strong as the structure that holds it up. In Pakistan, where wind storms during pre-monsoon and heavy monsoon rains are seasonal constants, a high-quality, corrosion-resistant structure is the difference between a system that lasts 30 years and one that becomes a hazard. At Pacer Solar, we provide engineered mounting solutions that prioritize structural integrity and roof safety.

Corrosion Resistance

Materials like Hot-Dipped Galvanized (GI) and Aluminum prevent rust for 25+ years.

Wind Load Validated

Engineered to withstand wind speeds of up to 150 km/h, ensuring your panels stay put.

Customized Fitting

Whether it's a flat roof, tin shed, or elevated structure, we tailor the design to your space.

Material Matters: Choosing Between GI, Aluminum, and Iron

Not all mounting materials are created equal. Hot-Dipped Galvanized (GI) steel is the standard for most Pakistani residential projects; it offers the density required for wind stability and a thick zinc coating that prevents rust for decades. Aluminum structures, while more expensive, are 100% rust-proof and significantly lighter, making them ideal for coastal cities like Karachi or for installations on weaker roof types. We strictly advise against using simple painted iron, as the paint peels in the summer sun, leading to internal rusting that can compromise the entire array within 2-3 years.

Solar Design Types and Their Applications

Design TypeBest ForIdeal TiltMaintenance Access
L1 (Single Row)Narrow Balconies / Roofs10 - 15 DegreesExcellent
L2 (Double Row)Standard Residential12 - 18 DegreesVery Good
Elevated (10ft+)Functional RooftopsStructural dependentGood
Wall MountLimited Space / FacadesVertical / VariableModerate

The Pacer Structural Safety Standards

RCC Foundation: Every structure leg is seated in a concrete pad for maximum anchoring.
Wind Bracing: Diagonal supports that prevent the structure from 'twisting' during storms.
Rawl Bolt Depth: Minimal 4-inch deep anchoring for flat concrete roofs.
Stainless Steel Hardware: We use SS304 or galvanized bolts to prevent joint weakening over time.
Waterproofing: Every rooftop puncture is sealed with bitumen or specialty sealants.

Elevated Structures: Reclaiming Your Roof Space

In densely populated cities like Lahore, roof space is a luxury. An elevated structure (usually 8ft to 12ft high) allows you to install a full-sized solar system while still using the roof for gardening, sitting, or clothes drying. These structures require specialized engineering to ensure they are top-heavy balanced and wind-resistant, a specialty of the Pacer Solar engineering team.

Form Guide

How to Request Your Quote?

Follow these simple steps to ensure we provide you with the most accurate pricing for your requirements.

1

Choose Your Material

Select GI for standard installs or Aluminum for premium, rust-free performance.

2

Select Design Type

Pick L1, L2, or Elevated depending on how much space you want to save on your roof.

3

Input System Size

Tell us how many panels or kW the structure needs to support so we can calculate the weight load.

Get a Customized Structure Quote

Provide your specific requirements to receive a tailored pricing estimate for your project.

Mounting Structure Quote

Select your preferred structure type and provide site details for an accurate quote.